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ORCA
MES
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ORCA MES

AI MES that connects
orders, production, and inventory

Manage orders, shop-floor work instructions, production data collection, and AI production scheduling in one connected manufacturing workflow.

From $8 per user/month

ORCA MES product screen connecting order, production, and inventory data
HOW ORCA WORKS

Connect disconnected factory data

PLC-free collection and operator-friendly workflows connect order, production, inventory, and quality data in real time.

AS-IS

Data stays trapped in paper and people, making real-time visibility and traceability difficult.

  • Fragmented order data
  • Missing production data
  • People-dependent records
  • Hard-to-trace quality data

Data gaps · Manual work · Lower shop-floor productivity

TO-BE

ORCA automatically collects shop-floor data and connects it into one operating flow.

OrdersProductionInventoryQualityORCA

Connected data · Real-time control · Higher productivity

Connect the entire production flow.

  1. Order automation

    Storefront APIs and AI purchase-order capture

    • Collect orders from every channel
    • Turn purchase orders into sales orders

  2. Production planning

    AI plans based on BOM and routing data

    • Generate plans from confirmed demand
    • Reflect due dates and floor constraints

  3. Work execution

    Connect managers, tablets, and operators

    • Deliver instructions immediately
    • Share progress and results in real time

  4. Production data capture

    Live sensor and equipment data

    • Collect output and machine status
    • Monitor shop-floor data in real time

  5. Inventory automation

    Automate receipts, issues, and movements

    • Mobile AI receiving and barcodes
    • Live quantities and traceability

  6. Shipping automation

    From shipment planning to delivery tracking

    • Build plans from production schedules
    • Manage barcode dispatch and delivery
ORCA AI DETAILS

Automation built for the factory floor

From the moment an order arrives until the product ships, ORCA removes repetitive work and leaves accurate, connected data.

01
Order automation

Process every order channel in one place.

Collect storefront and Shopify orders automatically, then use AI to turn PDF, Excel, and CSV purchase orders into sales orders.

  • Storefront and Shopify API integration
  • PDF, Excel, and CSV purchase-order upload
  • AI field recognition and order validation
  • Real-time MES order synchronization
02
Production planning

Let AI propose an executable production plan.

Analyze demand, inventory, BOM and routing data, and due dates to create an actionable production schedule quickly.

  • AI planning from confirmed orders
  • BOM, routing, and inventory constraints
  • Due-date and priority scheduling
  • Standard and Excel-based planning
03
Work execution

Connect instructions and results in real time.

Managers send instructions immediately while operators share progress and results from phones, tablets, and kiosks.

  • Automatic work-order generation and dispatch
  • Phone, tablet, and kiosk support
  • Task execution and live result reporting
  • Shared status dashboards
04
Inventory automation

Automate accurate receiving and stock movements.

Mobile AI receiving, barcode processing, and weight-sensor integration keep quantities and locations current.

  • Mobile AI receiving
  • Barcode-based issue and movement processing
  • Weight-sensor package integration
  • Live inventory and history tracking
05
Shipping automation

Digitize shipment planning and delivery.

Build shipment plans from orders and production schedules, then track barcode dispatch through delivery completion.

  • Automatic shipment plans from production schedules
  • Barcode scanning and dispatch checks
  • Carrier registration and live tracking
  • Shipment status and completion data

TRUST

ORCA is proven on manufacturing floors

Trusted by 1,500+ manufacturing professionals

+1,506members
Food · Cosmetics · Contract manufacturingSupported manufacturing industries
TTAPerformance evaluation completed
Microsoft Azure partnershipEnhanced security and stability with a closed-network AI model

OUTCOMES, NOT FEATURES

See how work changes.

Order automation

Register purchase orders automatically.

Reduce manual input with AI OCR and order integration.

PO OCR · Store API · Shopify
Production management

See completed work in real time.

Operators receive and report instructions on mobile.

Mobile work instructions · Kiosk · BOM/BOP
Shop-floor data

Aggregate production output automatically.

Connect sensor data, shop-floor records, and dashboards.

Photoelectric sensor · Current sensor · PLC-Free
AI production scheduling

AI creates production plans and delivers them to the right person.

Build plans with orders, BOM/BOP, and shop-floor data, then connect changes to work instructions.

AI scheduling · Due-date prediction · Work instruction integration · Real-time dashboard

WHY ORCA

Why ORCA?

See the value that differentiates ORCA from conventional MES.

Order integration

Connect Shopify and online-store orders directly to production.

PLC-Free

Start collecting shop-floor data without complex PLC implementation.

AI OCR

Register purchase-order and label information automatically.

AI scheduling

Turn spreadsheet schedules into production plans.

Mobile work instructions

Check instructions and completion on the shop floor.

Sensor package

Aggregate output automatically and send it to dashboards.

CUSTOMER OUTCOMES

What changes after adoption?

See how manufacturing operations change with ORCA.

Contract manufacturing

Connected purchase orders and production plans automatically.

Before

  • Entered purchase orders directly into ERP
  • Built production schedules in spreadsheets

After

  • AI recognizes purchase orders automatically
  • AI creates plans from orders and BOM/BOP
  • Connects plans and work instructions

Expected impact

  • Up to 80% less manual entry time
  • 70% less planning time

See production progress in real time

Food manufacturing

Connected online orders and shop-floor work.

Before

  • Entered online orders manually
  • Used paper instructions and phone calls

After

  • Connect orders to production automatically
  • Deliver AI schedule changes to work instructions
  • Report completion on tablets

Expected impact

  • Up to 80% less order-entry time
  • 40% better reporting accuracy

Standardize complex BOM/BOP work

Cosmetics manufacturing

Automated purchase-order registration and output aggregation.

Before

  • Recorded purchase orders and output manually
  • Aggregated status later

After

  • Register purchase orders automatically
  • Aggregate output with sensors
  • Check priorities and due dates with AI scheduling

Expected impact

  • Up to 80% less aggregation time
  • 40% better production-status accuracy

Monitor production status in real time on a dashboard

PRICING

Start light, scale as you need.

ORCA MESFrom $8 per user/month

Check plans that fit your team size and shop-floor operation on the pricing page.

Need hardware integration?

Smart scales, vision cameras, sensors, and Edge Devices can be integrated with ORCA MES for your site environment.

Request hardware integration consultation

Will ORCA work for our factory?

From order integration to shop-floor data collection, explore an adoption path that fits how you operate today.

FAQ

Questions before adoption

Can we use it without PLC?

Collect shop-floor data with the ORCA Edge device.

Can it integrate with ERP?

Connect existing ERP through APIs.

How long does installation take?

Software is available right after signup. Sensor installation and ERP integration are scheduled after reviewing the site.

Can we start free?

A one-month free trial is available.