online store · OCR · order creation
ORCA MES
AI MES that connects
orders, production, and inventory
Manage orders, shop-floor work instructions, production data collection, and AI production scheduling in one connected manufacturing workflow.
From $8 per user/month
HOW ORCA WORKS
Manage the information you need from order data through shop-floor work, inventory, and shipment in one connected flow.
- 01
Order automation
Stop moving orders into spreadsheets.
- Import order data directly from your online store.
- AI reads purchase orders and registers them as orders.
- 02
Production planning automation
Let AI handle your production schedule.
- Create production plans from orders and BOM/BOP.
- Get optimized plans based on due dates and shop-floor conditions.
- 03
Shop-floor communication
Send work instructions without paper.
- Check work details on mobile and tablet.
- Complete work and report progress right on the shop floor.
- 04
Production data automation
Stop entering production logs by hand.
- ORCA sensors automatically collect production and equipment data.
- Monitor output and equipment status in real time.
- 05
Inventory management automation
Stop tracking inventory history manually.
- Automatically reflect production and shipment results in inventory.
- See inventory levels and movements in real time.
- 06
Shipment automation
Reduce shipment omissions and inventory confusion.
- Check and process inventory ready for shipment immediately.
- Manage orders, production, inventory, and shipment in one flow.
ORCA AI DETAILS
Order Automation
Collect orders automatically from every sales channel.
- Shopify API integration
- ORCA Script for custom websites
- AI PO OCR recognition
TRUST
ORCA is proven on manufacturing floors
Trusted by manufacturing professionals
Microsoft Azure AITechnology foundation
OUTCOMES, NOT FEATURES
See how work changes.
Register purchase orders automatically.
Reduce manual input with AI OCR and order integration.
PO OCR · Store API · ShopifySee completed work in real time.
Operators receive and report instructions on mobile.
Mobile work instructions · Kiosk · BOM/BOPAggregate production output automatically.
Connect sensor data, shop-floor records, and dashboards.
Photoelectric sensor · Current sensor · PLC-FreeAI creates production plans and delivers them to the right person.
Build plans with orders, BOM/BOP, and shop-floor data, then connect changes to work instructions.
AI scheduling · Due-date prediction · Work instruction integration · Real-time dashboardWHY ORCA
Why ORCA?
See the value that differentiates ORCA from conventional MES.
Order integration
Connect Shopify and online-store orders directly to production.
PLC-Free
Start collecting shop-floor data without complex PLC implementation.
AI OCR
Register purchase-order and label information automatically.
AI scheduling
Turn spreadsheet schedules into production plans.
Mobile work instructions
Check instructions and completion on the shop floor.
Sensor package
Aggregate output automatically and send it to dashboards.
CUSTOMER OUTCOMES
What changes after adoption?
See how manufacturing operations change with ORCA.
Connected purchase orders and production plans automatically.
Before
- Entered purchase orders directly into ERP
- Built production schedules in spreadsheets
After
- AI recognizes purchase orders automatically
- AI creates plans from orders and BOM/BOP
- Connects plans and work instructions
Expected impact
- Up to 80% less manual entry time
- 70% less planning time
See production progress in real time
Connected online orders and shop-floor work.
Before
- Entered online orders manually
- Used paper instructions and phone calls
After
- Connect orders to production automatically
- Deliver AI schedule changes to work instructions
- Report completion on tablets
Expected impact
- Up to 80% less order-entry time
- 40% better reporting accuracy
Standardize complex BOM/BOP work
Automated purchase-order registration and output aggregation.
Before
- Recorded purchase orders and output manually
- Aggregated status later
After
- Register purchase orders automatically
- Aggregate output with sensors
- Check priorities and due dates with AI scheduling
Expected impact
- Up to 80% less aggregation time
- 40% better production-status accuracy
Monitor production status in real time on a dashboard
PRICING
Start light, scale as you need.
Check plans that fit your team size and shop-floor operation on the pricing page.
ORCA Product List
Device and sensor packages for your site are available through price inquiry.
ORCA Edge device
An industrial edge device that reliably connects shop-floor equipment with ORCA MES.
- Equipment data collection
- Network integration
- On-site installation support
ORCA Photoelectric Sensor Package
A sensor package for connecting detection data from production lines to ORCA MES.
- Photoelectric sensor setup
- Edge device integration
- Line-specific configuration consulting
Smart Weight Sensor
A smart sensor that automatically tracks inventory and usage based on weight changes.
- Weight data measurement
- Automatic inventory tracking
- ORCA MES integration
Will ORCA work for our factory?
From order integration to shop-floor data collection, explore an adoption path that fits how you operate today.
FAQ
Questions before adoption
Can we use it without PLC?
Collect shop-floor data with the ORCA Edge device.
Can it integrate with ERP?
Connect existing ERP through APIs.
How long does installation take?
Software is available right after signup. Sensor installation and ERP integration are scheduled after reviewing the site.
Can we start free?
A one-month free trial is available.
