Manufacture More.
Manage Less.

AI MRP & MES

AI-powered MRP & MES for modern manufacturing

Automate production management with ORCA AI and focus on manufacturing.

AI ORDER AUTOMATION

AI purchase-order recognitionOrder management automation

Upload a purchase-order PDF and AI automatically reads partner, due date, amount, and item information, then shows required material costs and margin rate at a glance.

Explore orders

HOW ORCA WORKS

Production Manager Cost vs ORCA AI

From order collection and material planning to work instructions, results, inventory and shipping, ORCA connects and automates repetitive manufacturing management.

AS-IS

People collect, plan, enter and check every piece of manufacturing data.

Production Manager Cost$7,000/month

Gather orders one by one
Build production and material plans manually
Enter production results after the work
Recheck inventory and shipping status

Repeated entry · Manual management · More administrative work

TO-BE

ORCA collects, calculates, records and connects the work.

ORCA AI$79/month

Collect order data automatically
Calculate production and material requirements
Record shop-floor results in real time
Reflect inventory and shipping automatically

Automatic collection · Automatic planning · Real-time records · One flow

PRODUCTION AVAILABILITY

Analyze material shortagesand production availability

Based on the production plan, ORCA automatically calculates required materials, shortages and producible items so teams can decide faster before production starts.

Explore production planning

ORDER MANAGEMENT

Collect Orders Automatically

Automatically collect online orders, purchase orders and orders from existing business systems into one production-ready flow.

Explore order management →

Collect orders from Shopify, WooCommerce and your own store
Recognize purchase-order data with AI OCR and create sales orders
Connect ERP and business-system orders through Open API
Connect confirmed demand directly to production

MRP SOFTWARE

Automate Production & Material Requirements Planning (MRP)

Plan what to make, when to make it and which materials are required using orders, BOM/BOP, inventory and due dates.

Explore production planning →

Use AI to generate an optimized plan from orders, due dates, inventory and shop-floor conditions
Calculate material requirements from BOM/BOP data
Identify shortages and purchasing requirements before production

SHOP-FLOOR EXECUTION

Connect Work Instructions & Results with MES

Give operators an intuitive, convenient interface designed to be easy to use on the shop floor.

Explore shop-floor operations →

Provide a shop-floor-optimized work confirmation screen
Provide work progress and production-result reports
Complete work using AI voice recognition

REAL-TIME VISIBILITY

Record Production Results Automatically

Collect production quantities and shop-floor data with sensors and smart devices, without requiring a PLC integration.

Explore production tracking →

Collect production results at the point of work
Monitor progress and output from one dashboard
Build traceable production records

MATERIAL CONTROL

Manage Manufacturing Inventory in Real Time

Connect material usage, work in progress and finished goods to the production events that change inventory.

Explore inventory management →

Track materials, WIP and finished goods
Reflect production and shipping in inventory history
Use current inventory in material planning

FULFILLMENT

Manage Shipping in the Same Manufacturing Flow

Move completed products from production to shipment without losing the connection to the original order.

Explore shipping management →

Prepare shipments from available finished goods
Update inventory when shipping is completed
Review order and fulfillment status together

TRUST

ORCA is proven on manufacturing floors

Trusted by 1,500+ manufacturing professionals

+1,506members

Food · Cosmetics · Contract manufacturingSupported manufacturing industries

TTAPerformance evaluation completed

Microsoft Azure partnershipEnhanced security and stability with a closed-network AI model

PROVEN IN MANUFACTURING

Less manual work. More production visibility.

ORCA connects the work manufacturers already do and makes the result measurable.

80%less manual order-entry time in measured cases

70%less production-planning time in a measured case

40%better completion-reporting accuracy in a measured case

Contract manufacturing

Purchase orders connected directly to production planning

Up to 80% less manual entry

Order recognition, BOM/BOP planning and work execution now share one flow.

Food manufacturing

Online orders and shop-floor work managed together

40% better reporting accuracy

Connected orders, plan changes and tablet completion reporting.

Cosmetics manufacturing

Production quantities visible from one dashboard

Up to 80% less aggregation time

Automated order registration and production-result collection reduced after-the-fact work.

START WITH ORCA

Start simple. Scale your manufacturing system.

Begin with the software your operation needs, then add AI, integrations and shop-floor connectivity as you grow.

Need hardware integration?

Smart scales, vision cameras, sensors, and Edge Devices can be integrated with ORCA MES for your site environment.

Request hardware integration consultation

FAQ

Questions about ORCA MRP & MES

The essentials for evaluating ORCA as your connected manufacturing platform.

What is the difference between MRP and MES?

MRP plans production and material requirements. MES manages execution on the shop floor. ORCA connects both so production plans, work results and inventory stay synchronized.

Can ORCA connect to our ERP or online store?

Yes. ORCA supports order integrations and Open API connections. The exact systems and data scope are confirmed during consultation.

Are AI features included in every plan?

Core manufacturing operations are available through the standard SaaS subscription. AI OCR and AI production-planning capabilities are provided within the applicable AI plan.

Can we start without shop-floor hardware?

Yes. You can begin with ORCA software and operator input. Hardware, sensors and edge devices can be added after reviewing your site requirements.