Manufacture more.Manage less.

ORCA — AI-powered MRP & MES

A purchase order becomes a sales order, stock becomes a production decision, and a sentence on the floor becomes a work record.

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ORCA MES product film

Used by 1,506 manufacturing professionals
TTA performance evaluated
Microsoft Azure partner

3 MOMENTS

Three moments ORCA takes off your plate

01 · AI order entryDrop in a purchase order. The order is entered.80^%less manual order-entry time
02 · Production analysisHow many can we make with today's stock? One screen answers.70^%less production-planning time
03 · AI voice completionJob done? Just say it.90^%fewer missed work reports

* Measured cases

AI order entry

Drop in a purchase order.The order is entered.

Drag in a PDF and AI reads the client, due date, amount and items, then calculates BOM-based cost and expected margin.

80%less manual order-entry timeMeasured cases

AI reads PDF and image purchase orders
Cost and margin rate per line, calculated
BOM materials not on the PO are linked too

Explore AI order management

Real screen recording

Production analysis

How many can we make with today's stock?One screen answers.

Shortages against the production plan, shortage per process, and the products each material can make — all calculated for you.

70%less production-planning timeMeasured cases

Unproducible items and short materials flagged instantly
Requirement, stock and shortage per BOP process
Material charts and producible-product counts

Explore production analysis

Real screen recording

AI voice completion

Job done?Just say it.

Press the button on the shop-floor tablet and speak. AI fills in good and defect quantities and writes the work report — review it and the job is complete.

90%fewer missed work reportsMeasured cases

Quantities filled from a single sentence
Work report written by AI
Complete everything with one tap

Explore shop-floor operations

Real screen recording

COST

One month of a production manager runs ORCA for 88 months

Collecting orders, planning production and materials, entering results, rechecking stock — ORCA AI does the repetitive management work.

AS-IS · Production manager cost$7,000/mo

Gather orders one by one
Build production and material plans manually
Enter production results by hand
Recheck inventory and shipping status

−98%98% lower monthly cost

TO-BE · ORCA AI$79/mo

Order data collected automatically
Production and material needs calculated
Shop-floor results recorded in real time
Inventory and shipping updated automatically

ONE FLOW

From order to shipment, one manufacturing flow

These three moments are just the start. Master data, planning, inventory and shipping all run on the same data.

01Order
02Plan
03Execute
04Results
05Inventory
06Ship

See all features

TRUST

ORCA is proven on manufacturing floors

Trusted by 1,500+ manufacturing professionals

+1,506members

Food · Cosmetics · Contract manufacturingSupported manufacturing industries

TTAPerformance evaluation completed

Microsoft Azure partnershipEnhanced security and stability with a closed-network AI model

PROVEN IN MANUFACTURING

Less manual work. More production visibility.

ORCA connects the work manufacturers already do and makes the result measurable.

Contract manufacturing

Purchase orders connected directly to production planning

Up to 80% less manual entry

Order recognition, BOM/BOP planning and work execution now share one flow.

Food manufacturing

Online orders and shop-floor work managed together

40% better reporting accuracy

Connected orders, plan changes and tablet completion reporting.

Cosmetics manufacturing

Production quantities visible from one dashboard

Up to 80% less aggregation time

Automated order registration and production-result collection reduced after-the-fact work.

START WITH ORCA

Start simple. Scale your manufacturing system.

Begin with the software your operation needs, then add AI, integrations and shop-floor connectivity as you grow.
Try any plan free for 1 month. Sign up and request a demo, and our team will activate your free month.

Need hardware integration?

Smart scales, vision cameras, sensors, and Edge Devices can be integrated with ORCA MES for your site environment.

This is a consultation to connect your shop-floor equipment data to ORCA MES.

Request hardware integration consultation

FAQ

Questions about ORCA MRP & MES

The essentials for evaluating ORCA as your connected manufacturing platform.

Can we try ORCA for free?

Yes. Sign up and request a demo, and our team will walk you through ORCA and activate a 1-month free trial. No credit card or payment is needed during the trial. Subscribe only if you want to continue.

What is the difference between MRP and MES?

MRP plans production and material requirements. MES manages execution on the shop floor. ORCA connects both so production plans, work results and inventory stay synchronized.

Can ORCA connect to our ERP or online store?

Yes. ORCA supports order integrations and Open API connections. The exact systems and data scope are confirmed during consultation.

Are AI features included in every plan?

Core manufacturing operations are available through the standard SaaS subscription. AI OCR and AI production-planning capabilities are provided within the applicable AI plan.

Can we start without shop-floor hardware?

Yes. You can begin with ORCA software and operator input. Hardware, sensors and edge devices can be added after reviewing your site requirements.